Scientific Devices Process automation solution (SD-PAS) brings to the table, years of experience in the process industries in the areas of flow, level, temperature and pressure offering next generation systems integration solution for plant wide process automation using our own field instrumentation.
Our expertise in automating an industrial process it could be Chemical; Waste water or Sewage treatment is very pronounced but definitely not limited to the Process industry alone. We are very much into the material movement, process automation, pick & pace
We are now in the midst of executing a novel automation system for bin loading, conveying in sync with a furnace drying system for Paddy in the rice processing Industry where the emphasis is on reduction of labor, improving the system reliability coupled with energy efficiency.
We have the privilege to work with some of the leading machinery manufacturers in the mining and the mineral processing industry.
Client: Kesava Medi
This is n automation of blister packing machine, which involved synchronizing three different drives & the cutter. We were successful in productivity of the product By over 70% & also came up with customer friendly HMI design with remote monitoring.
Clients: Auro Labs/ Hutson Agro
The application involves moving the printing head at high speed with positional accuracy with multiple printing both on forward as well while returning. Our scope involved supply of pre wired panel with PLC, HMI and servo drive, field wiring, application development and commissioning. We commissioned close to 15 such printing systems all over India.
Client: Reputed Honey packer in Kerala
Recipe driven application suitable for small, medium and large bottles & the filling qty was user defined. The filling station was servo controlled which was offered accurate filling vis a vis pneumatic filling. Required MIS such as number of bottles filled, event manager, alarm manager etc, were other features.
PICK & PLACE
Clients: Sunfab/ Tamcol
We have the technology and proven capability to pick and place be it a thin plastic sheet or a tractor shield. We have done both.
While in the former the challenge was to pick a single plastic sheet for feeding, in the latter it was to pick the tractor shield and move it in sync with the wielding robot. We were using servo for all 3 axis. Our scope was complete automation system excluding mechanicals.
Client: WR Grace, New Delhi
The plant was manufacturing input material for concrete batching plants. The flow meter was reference for the plant capacity. The complete field wiring, instrumentation and commissioning was under taken by us. The instruments apart from a special type Electromagnetic flow meter, involved, high level of pneumatics, Diaphragm operated valves, pumps, level switches etc,.
SPECIAL PURPOSE MACHINE
Clients: Standard / Tea machinery/ Nizam
We have successfully commissioned a CNC machine with a PLC for machine first of its kind. It is a 4 axis servo with high level of positional accuracy and repeatability. We were also involved a paper cup making machine for replacement of Indexing gearbox thereby increasing the production over 50%.
Client: Manish foods, Jharkhand
The scope involved supply and commissioning of complete bakery line over field bus. We commissioned the project in about 30 days including design, fabricate, erect and commission the panel with about 25 nos of VFD. Cable laying, application development, recipe configuration, display multiple HMI in real time in a inhospitable terrain was a challenge. We now have the knowhow to commission a bakery line in 15 days.
We supplied the complete automated painting solution for the Indian Missile system which included handling of the missile shell, management of spray guns, heater control etc,.
Clients: Pollutech/ Aqua Designs/ GET Water
We have been a regular in supplying MCC panels, Instruments, Controls to various water treatment projects.
Client: Reputed Rice Mill in Kanchipuram
MCC panel with power factor correction.
FAN & PUMPS
Clients: Ashok Leyland, Saint Gobin and many more
We have been supplying VFD panels for Fan and pump to many clients.